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Bridge city
Industries

Bridges &
Infrastructure

Safely extend the lifetime of bridges and steel infrastructure with continuous wireless monitoring. Avoid disruption, premature replacements and costly maintenance and repairs. 

Trusted by global industry leaders

Benefits of continuous monitoring

Extending the lifetime of steel bridges

Aging bridges frequently require manual inspections, which can lead to significant disruptions. We collaborate with government institutions, engineering firms, and consulting companies to provide continuous monitoring of the structural health of bridges, ensuring their integrity, safety, and operational continuity.

 

Our technology provides accurate insights into the remaining structural lifetime of steel structures using certified permanently installed wireless sensors that detect small fatigue cracks in critical locations. 

Continuous & accurate inspection

Early detection of problems ensure for the structure and its users.

Competitive pricing

Wireless monitoring reduced the need for frequent manual inspections and prevents unplanned downtime and maintenance.

Carefree installation

Only 10 minutes installation time per sensor
unit, no surface preparation required.

Scalable solution

Scalability ensures comprehensive coverage of all critical bridge elements at affordable rates 

Case study

>Costly repair avoided

Bridges are essential infrastructure, and as they age or damage, maintenance costs rise along with the risk of disruptions. Ensuring these crucial assets remain safe and reliable often results in costly repairs and operational downtime.

 

A railway bridge owner faced this challenge when a truck struck and damaged a bridge flange - which usually leads to significant financial costs caused by repairs, frequent inspections and excessive downtime due to the maintenance work.

Steel bridge structure
Lifetime extension of bridges

Through continuous monitoring of the bridges' structural health, the railway operator avoided an estimated €100,000 in repair costs, as well as frequent inspections and operational downtime caused by maintenance.

Villari’s wireless monitoring solution enabled the railway bridge owner to make data-driven decisions regarding the maintenance timeline, helping to prevent unnecessary repairs.

High maintenance costs often shorten the lifespan of steel bridges, leading to premature replacements. Monitoring extends the safe service life of bridges, allowing for more efficient and cost-effective use of infrastructure.

10 min

Installation time/sensor

Up to 4.000

Measurements per year/sensor

48 hours

Maximum reaction time

More info

Wireless crack 
detection technology

Villari employs certified wireless sensors based on magnetic field variation to detect very early-stage fatigue cracks in critical areas of steel structures, enhancing structural lifetime.  

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DNV certification confirms our commitment to improvement and sustainability. The DNV-RP-A203 qualification verifies our technology’s capabilities and limits, independently reviewed by DNV experts.

Get in touch

Contact an industry expert

Olivier Baas
Olivier Baas

+31 6 30 46 48 83

Other industries

Industries with heavily loaded steel structures

We work with asset owners, maintenance providers, NDT inspection companies, and engineering firms. We monitor bridges, cranes, girders and other critical steel assets across various industries. Reach out to explore new applications and lead the transformation in your industry. 

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